Welding, 2nd edition

Published by Pearson (February 5, 2016) © 2017

  • David J. Hoffman Barrister
  • Kevin R. Dahle
  • David J. Fisher

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Welding, 2/e, presents an easy-to-read and highly visual “diameter of electrodes” approach to welding.

  • Find the information you need.
    • NEW! A new chapter, Pipe Welding, fully discusses the processes and techniques unique to this important topic. Topics covered include joint preparation, weld joint fit-up, tack welds, root pass welding, fill pass welding, cap pass welding, and technique. The chapter closes with welding tables that, when used in conjunction with the welding process chapters, act as a step-by-step guide for welding pipe.
    • NEW! Added material in the Metals and Welding Metallurgy chapter provides a macro look at metal, which is often discussed from only a micro perspective.
    • NEW! Coverage of welding alloys has been split into two chapters—now Welding Ferrous Alloys (Chapter 11) and Welding Nonferrous Alloys (Chapter 12). These chapters have also been re-written to provide a procedural approach to welding these alloys. Information was reorganized, for a more practical approach to setting up and completing welds with individual metal alloys.
    • Thorough chapters on metals and welding metallurgy, and on welding alloys eliminate the need for separate metallurgy texts, saving students money by providing a single source of information.
    • NEW! Welding codes and testing can now be found in two separate chapters: Welding Codes (Chapter 14) and Weld Testing (Chapter 15). This logical division makes information easier to find and aids instructors in course design.
    • UPDATED! The Welding Costs chapter has been eliminated, but a shortened version of the most important content remains in an appendix. Some formulas have been added to aid in determining welding travel speed and deposition rates.
    • NEW! The welding design information has been moved to the end of the Metals and Welding Metallurgy chapter adding a unique, practical, and measurable view of metal warpage and distortion.
    • An emphasis on the diameter of electrodes—the method preferred in high schools, technical schools, and home shop settings—distinguishes this book’s approach from those of other textbooks.
    • Comparisons of three levels of welding power sources, including advice on how to purchase the correct welding power source for each application, guide students in making better equipment-purchasing decisions.
  • Easily understand the information you find.
    • Detailed, step-by-step procedures break down the entire process of weld setups and techniques. Using descriptions and photographs to walk readers through procedures from start to finish, this method builds both mastery and confidence.
    • Logical, consistent organization in all welding chapters and introductions—safety information and tables; power source and peripherals coverage; setup; step-by-step procedures; technique features; information on modes of metal transfer, electrodes, and shielding gases; and finally, chapter questions—supports easier understanding and quicker, more efficient reference.
    • A spacious one-column design, with great summary tables and charts, makes this an open and inviting textbook that is extremely accessible to students.
    • Large, 3-dimensional artwork, vibrant colors, and exclusive photographs help students learn visually and interactively, and make learning more compelling and enjoyable for today’s spatial learners.
  • Utilize the resources at your fingertips.
    • UPDATED! Clearly stated Chapter Learning Objectives—now aligned directly with each major chapter heading—tell students exactly what they should achieve and know by the end of each chapter, helping them focus their study and reading time more efficiently.
    • Chapter Introductions set the scene with essential content—often including historical information—that provides valuable context for each set of techniques.
    • Chapter Key Terms open every chapter, with page references, promoting easy review and quick access to terminology.
    • Safety considerations and tables, clearly highlighted at the start of each welding process chapter, ensure that students know and apply all safety precautions before beginning any lab project.
    • Reference charts and tables provide quick and easy access to critical information, such as welding parameters, shielding gases, electrode comparisons, and more. This gives students comprehensive reference material that they can rely on in the workplace.
    • End-of-chapter questions and assignments, designed for complete study review and comprehension checks, help students quickly and thoroughly assess their understanding of the material.
  • Find the information you need.
    • A new chapter, Pipe Welding, fully discusses the processes and techniques unique to this important topic. Topics covered include joint preparation, weld joint fit-up, tack welds, root pass welding, fill pass welding, cap pass welding, and technique. The chapter closes with welding tables that, when used in conjunction with the welding process chapters, act as a step-by-step guide for welding pipe.
    • Added material in the Metals and Welding Metallurgy chapter provides a macro look at metal, which is often discussed from only a micro perspective.
    • Coverage of welding alloys has been split into two chapters—now Welding Ferrous Alloys (Chapter 11) and Welding Nonferrous Alloys (Chapter 12). These chapters have also been re-written to provide a procedural approach to welding these alloys. Information was reorganized, for a more practical approach to setting up and completing welds with individual metal alloys.
    • Welding codes and testing can now be found in two separate chapters: Welding Codes (Chapter 14) and Weld Testing (Chapter 15). This logical division makes information easier to find and aids instructors in course design.
    • The Welding Costs chapter has been eliminated, but a shortened version of the most important content remains in an appendix. Some formulas have been added to aid in determining welding travel speed and deposition rates.
    • The welding design information has been moved to the end of the Metals and Welding Metallurgy chapter adding a unique, practical, and measurable view of metal warpage and distortion.
  • Utilize the resources at your fingertips.
    • Clearly stated Chapter Learning Objectives—now aligned directly with each major chapter heading—tell students exactly what they should achieve and know by the end of each chapter, helping them focus their study and reading time more efficiently.
  • Part 1 Introductory Materials
  • Chapter 1 Welding Jobs and Employment Skills
  • Introduction
  • Chapter 2 Safety in Welding
  • Safety Overview
  • The Hazardous Materials Identification System
  • Personal Protective Equipment (PPE)
  • Electrical Considerations
  • Secondary Welding Output
  • Gases and Fumes
  • Ventilation
  • Fire Prevention
  • Explosion
  • Compressed Cylinders
  • Part 2 Commonly Used Welding Processes
  • Chapter 3 Shielded Metal Arc Welding
  • Introduction
  • SMAW Safety
  • Power Source and Peripherals
  • Controls and Characteristics
  • SMAW Setup
  • Technique
  • Electrodes
  • Chapter 4 Gas Metal Arc Welding
  • Introduction
  • Safety
  • Power Source and Peripherals
  • Controls and Characteristics
  • GMAW Setup
  • Technique
  • Modes of Metal Transfer
  • Electrodes
  • Shielding Gases 123
  • Chapter 5 Flux Cored Arc Welding
  • Introduction
  • Safety
  • Power Source and Peripherals
  • Controls and Characteristics
  • FCAW Setup
  • Technique
  • Electrodes
  • Shielding Gases
  • Chapter 6 Gas Tungsten Arc Welding
  • Introduction
  • Safety
  • Power Source and Peripherals
  • Controls and Characteristics
  • Optional Controls and Characteristics
  • Technique

The authors of Welding, 2/e have experience both in industry and in the classroom. Their industry experience brings together knowledge of welding and manufacturing, welding inspection and quality control, power source design, troubleshooting, and customer service. These experiences, combined with more than 50 years of instructional expertise, inspired the development of this textbook and its accompanying technology.

David Hoffman

Member, American Welding Society

Certified Welding Inspector

Certified CRAW Technician

Fox Valley Technical College

An accomplished welder with thousands of hours of hands-on experience, Dave Hoffman has been teaching welding and fabrication for more than 25 years. He assisted with the development of an Associate Degree program in Automated Manufacturing at Fox Valley Technical College and developed an Associate Degree program for Welding Technology. He also received a state grant to redevelop the Metal Fabrication/Welding Diploma program for which he wrote program requirements, competencies, and the complete curriculum.

After completing development of the Associate Degrees in Welding Technology, Dave tested and passed the requirements to become an AWS CWI and CWE. Shortly after, he got involved with AWS and was on the B5E Committee, helping to write the B5.5: 2000, Specification for the Qualification of Welding Educators. Most of the welder certifications in that standard were already certified, however some were not. Dave welded GMAW-S vertical up and overhead plates to certify the welding procedure used in the standard.

A past winner of the prestigious Lincoln Award, Dave holds a B.S. in Industrial Education and an M.S. in Technical Education from the University of Wisconsin - Stout. He also holds (and wrote) a patent on a product he designed and built in his home shop, and since retiring from teaching, occasionally works as a weld consultant for training and testing in industry.

Kevin Dahle

Member, American Welding Society

Member, Artist Blacksmith Association of North America

Certified Welding Inspector

Fox Valley Technical College

Kevin Dahle has twenty years of experience teaching as a welding instructor at the Associate Degree and Vocational Diploma levels. In addition, he has taught welding apprentices, as well as related welding courses for transportation technology students and agriculture students. Kevin has been involved in training for industry and responsible for overseeing welder and procedure qualifications as an AWS Certified Welding Inspector.

Kevin’s educational background includes an AS in Industrial Welding Technology, a BS in Vocational, Technical and Adult Education, and an MA in English. His occupational experience in welding consists of production welding, repair welding, structural welding, and quality control — writing and overseeing quality programs for structural welding and boiler repair.

David Fisher

Member, American Welding Society

Certified Welding Inspector

Fox Valley Technical College

David Fisher has five years of experience teaching as a welding/metal fabrication instructor at the Associate Degree and Vocational Diploma levels. In addition, he has taught welding apprentices, as well as related welding courses for transportation technology students and agriculture students. David has been involved in training for industry and responsible for overseeing welder and procedure qualifications as an AWS Certified Welding Inspector.

Prior to his academic career, David worked for Miller Electric Manufacturing Company. He was initially hired to build new inverter welders and eventually joined the service department where he conducted repair, maintenance, and operation of welding power sources and accessories for customers. As an application technician for Tig Industrial Products, David provided information and advice to customers, welding distributors, and salesmen regarding the GTAW and SMAW processes.

David holds an AS Degree in Electrical Engineering Technology and is currently working on his BS in Mechanical Engineering.

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