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Mastering SolidWorks, 3rd edition
Published by Macromedia Press (May 12, 2021) © 2021
- Ibrahim Zeid
$72.00
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- Also available for purchase as an ebook from all major ebook resellers, including InformIT.com
Thoroughly updated for SolidWorks 2021, Mastering SolidWorks, Third Edition, illuminates solid modeling CAD techniques for developing parts, assemblies, and drawings. Additional specializations, SolidWorks toolboxes, and manufacturing techniques are also included, including such as sheet metal, injection molding, and animation. The goal is to develop CAD skills in students with little or no previous solid modeling expertise, and to hone specialization skills in more advanced students. Students who successfully complete this book should be capable of obtaining SolidWorks Associate and Professional certification. New illustrations reflect SolidWorks 2021 throughout, and this edition fully reflects changes in workflow since the Second Edition (SolidWorks 2014).
Preface    vi
PART I:Â COMPUTER-AIDED DESIGN (CAD) BASICSÂ Â Â Â 1
Chapter 1 Getting Started    3
1.1 Introduction    3
1.2 Engineering Design Process    4
1.3 CAD Process    4
1.4 Manufacturing Process    5
1.5 CAM Process    6
1.6 SolidWorks Installation and Resources    6
1.7 SolidWorks Overview    8
1.8 Customize SolidWorks    11
1.9 Modeling Plan    12
1.10 Part Creation    14
1.11 Examples    15
1.12 Tutorials    22
   Tutorial 1-1 Create a Flap    22
   Tutorial 1-2 Create a Pin and Bushing Bearing    24
   Tutorial 1-3 Create a Pillow Block    25
   Tutorial 1-4 Create Drawings    28
   Tutorial 1-5 Create an Assembly    29
Problems    32
Chapter 2 Modeling Management    37
2.1 Overview    37
2.2 Types of CAD Models    37
2.3 Planning Part Creation    39
2.4 Part Topology    40
2.5 Parametric Modeling    40
2.6 Customizing SolidWorks    42
2.7 Productivity Tools    43
2.8 Coordinate Systems    43
2.9 Sketch Planes    44
2.10 Sketch Status    46
2.11 Part Feature Tree    47
2.12 Construction Geometry    48
2.13 Reference Geometry    48
2.14 Sketch Entities    50
2.15 Sketch Relations    51
2.16 Equations and Link Values    51
2.17 Geometric Modifiers    53
2.18 Grids    54
2.19 Patterns    54
2.20 Selecting, Editing, and Measuring Entities    58
2.21 Boolean Operations    59
2.22 Templates    61
2.23 Viewing    61
2.24 Model Communication    62
2.25 Tutorials    63
   Tutorial 2-1 Create a Coil Spring    63
   Tutorial 2-2 Create a Mount Plate    65
   Tutorial 2-3 Create a Bracket    66
   Tutorial 2-4 Create a Wheel    67
   Tutorial 2-5 Create a Tire and a Pin    69
   Tutorial 2-6 Create a Caster Assembly    70
Problems    73
Chapter 3 Design Intent    81
3.1 Introduction    81
3.2 Capturing Design Intent    82
3.3 Documenting Design Intent    83
3.4 Comments    83
3.5 Design Binder    84
3.6 Equations    85
3.7 Design Tables and Configurations    85
3.8 Dimension Names    85
3.9 Feature Names    85
3.10 Folders    86
3.11 Tutorials    86
   Tutorial 3-1 Design Intent via Two Modeling Plans    86
   Tutorial 3-2 Design Intent via Three Modeling Plans    89
   Tutorial 3-3 Design Intent via Design Specifications    91
   Tutorial 3-4 Design Intent via Mating Conditions    93
Problems    95
PART II:Â BASIC PART MODELINGÂ Â Â Â 97
Chapter 4 Features and Macros    99
4.1 Introduction    99
4.2 Features    100
4.3 Spur Gears    103
4.4 Design Library and Library Features    109
4.5 Configurations and Design Tables    110
4.6 Macros    111
4.7 Tutorials    114
   Tutorial 4-1 Create Sweep Features    114
   Tutorial 4-2 Create Loft Features    116
   Tutorial 4-3 Use the Hole Wizard    118
   Tutorial 4-4 Create Compression Spring    119
   Tutorial 4-5 Create Spiral    120
   Tutorial 4-6 Create Features    121
   Tutorial 4-7 Use the Smart Fasteners Wizard    122
   Tutorial 4-8 Create a Bolt    123
Problems    126
Chapter 5 Drawings    135
5.1 Introduction    135
5.2 Engineering Drafting and Graphics Communication    136
5.3 ASME Abbreviation Rules    137
5.4 ASME Drafting Rules    138
5.5 ASME Dimensioning Rules    139
5.6 Dimensions    142
5.7 Drawing Content and Layout    144
5.8 Angles of Projection    145
5.9 Views    146
5.10 Sheets    148
5.11 Title Blocks    149
5.12 Drafting Control    150
5.13 Tolerances    150
5.14 Bills of Materials    151
5.15 Model and Drawing Associativity    151
5.16 Design Checker    151
5.17 Tutorials    152
   Tutorial 5-1 Create Drawing Views    152
   Tutorial 5-2 Insert Annotations    153
   Tutorial 5-3 Fill Title Block    153
   Tutorial 5-4 Create Assembly Drawing with Bill of Materials    154
   Tutorial 5-5 Use Model-Drawing Associativity    155
Problems    156
Chapter 6 Assemblies    157
6.1 Introduction    157
6.2 Assembly Mates    158
6.3 Bottom-Up Assembly Modeling    159
6.4 Top-Down Assembly Modeling    159
6.5 The Assembly Tree    164
6.6 Assembly Drawings    164
6.7 Assembly Exploded Views and Animations    164
6.8 Assembly Motion Study    165
6.9 Interference and Collision Detections    166
6.10 Assembly Design Tables    166
6.11 Tutorials    166
   Tutorial 6-1 Create a Cam and a Follower Assembly    167
   Tutorial 6-2 Create a Working Hinge Assembly    168
   Tutorial 6-3 Mate Two Gears with a Gear Mate    169
   Tutorial 6-4 Create a Functional Rack and Pinion    171
   Tutorial 6-5 Create a Functional Ball Screw    173
   Tutorial 6-6 Study Universal Joint Motion    174
   Tutorial 6-7 Create a Motion Study    176
   Tutorial 6-8 Detect Collision and Interference    178
   Tutorial 6-9 Create a Design Table    179
   Tutorial 6-10 Create a Part in the Context of an Assembly    180
Problems    183
Chapter 7 Rendering and Animation    195
7.1 Introduction    195
7.2 Scenes and Lighting    196
7.3 Rendering Models    197
7.4 Decals    198
7.5 Textures    199
7.6 Materials    199
7.7 Appearance and Transparency    201
7.8 Background and Scenes    201
7.9 Cameras and Camera Sleds    201
7.10 Animation    201
7.11 Tutorials    202
   Tutorial 7-1 Apply Colors to Objects    202
   Tutorial 7-2 Apply a Background and a Scene    203
   Tutorial 7-3 Apply Lights to a Scene    204
   Tutorial 7-4 Add Material and Transparency    205
   Tutorial 7-5 Add a Camera to a Scene    206
   Tutorial 7-6 Create a Motion Study    207
   Tutorial 7-7 Create a Camera-Sled Based
Animation    210
Problems    213
PART III:Â ADVANCED PART MODELINGÂ Â Â Â 215
Chapter 8 Curves    217
8.1 Introduction    217
8.2 Curve Representation    218
8.3 Line Parametric Equation    219
8.4 Circle Parametric Equation    220
8.5 Spline Parametric Equation    221
8.6 Two-Dimensional Curves    222
8.7 Three-Dimensional Curves    223
8.8 Curve Management    224
8.9 Tutorials    224
   Tutorial 8-1 Create a 2D Curve by Using an Explicit Equation    224
   Tutorial 8-2 Create a 2D Curve by Using a Parametric Equation    225
   Tutorial 8-3 Create a 3D Curve by Using a Parametric Equation    225
   Tutorial 8-4 Create a 3D Curve by Using 3D Points    227
   Tutorial 8-5 Create a 3D Curve by Using 3D Sketching    228
   Tutorial 8-6 Create a 3D Curve by Using Composite Curves    229
   Tutorial 8-7 Create a 3D Curve by Projecting a Sketch onto a Curved Face    231
   Tutorial 8-8 Create a 3D Curve Using Projected Curves    232
   Tutorial 8-9 Create a Stethoscope Model    241
Problems    244
Chapter 9 Surfaces    249
9.1 Introduction    249
9.2 Surfaces    249
9.3 Using Surfaces in Solid Modeling    252
9.4 Surface Representation    254
9.5 Plane Parametric Equation    255
9.6 Ruled Surface Parametric Equation    257
9.7 Surface Visualization    260
9.8 Surface Management    260
9.9 Tutorials    261
   Tutorial 9-1 Create Basic Surfaces: Extrude, Revolve, Loft, Sweep, Knit, and Radiate    261
   Tutorial 9-2 Create Basic Surfaces: Planar, Filled, Boundary, and Offset    263
   Tutorial 9-3 Visualize Surfaces    264
   Tutorial 9-4 Create an Artistic Bowl    265
   Tutorial 9-5 Use Surface Intersections    268
   Tutorial 9-6 Create a Tablespoon    269
   Tutorial 9-7 Create a Computer Mouse    271
   Tutorial 9-8 Create a Baseball Hat    273
   Tutorial 9-9 Create a Hair Dryer    277
   Tutorial 9-10 Create an Oil Container    279
Problems    282
Chapter 10 Sheet Metal and Weldments    289
10.1 Introduction    289
10.2 Sheet Metal    289
10.3 Sheet Metal Features    291
10.4 Sheet Metal FeatureManager Design Tree    296
10.5 Sheet Metal Methods    297
10.6 Weldments    299
10.7 Weldment Features    301
10.8 Weld Symbols    305
10.9 Tutorials    306
   Tutorial 10-1 Create Sheet Metal    306
   Tutorial 10-2 Create a Sheet Metal Drawing    308
   Tutorial 10-3 Create a Sheet Metal Part from a Solid Body    309
   Tutorial 10-4 Create a Sheet Metal Part from a Flattened State    310
   Tutorial 10-5 Create a Weldment    311
   Tutorial 10-6 Create a Weldment Drawing    313
Problems    316
Chapter 11 Sustainable Design    319
11.1 Introduction    319
11.2 Design and Society    321
11.3 Guidelines and Principles    321
11.4 Life Cycle Assessment    323
11.5 Impact Metric    325
11.6 Implementation    327
11.7 Design Activities    327
11.8 Sustainable Design Tools    328
11.9 SolidWorks Sustainability    329
11.10 Tutorials    332
   Tutorial 11-1 Redesign a Steel Washer    332
Problems    335
PART IV:Â PART DEVELOPMENT AND ANALYSISÂ Â Â Â 337
Chapter 1 2 Tolerances    339
12.1 Introduction    339
12.2 Tolerance Types    340
12.3 Tolerance Concepts    340
12.4 ASME Tolerance Rules    343
12.5 Tolerancing Tapers    347
12.6 Limits of Dimensions    348
12.7 Tolerance Accumulation    353
12.8 Statistical Tolerancing    354
12.9 True Position    356
12.10 Geometric Tolerances    357
12.11 Datum Target Symbols    359
12.12 Tolerance Interpretation    360
12.13 Tolerance Analysis    362
12.14 SolidWorks Tolerance Analysis    364
12.15 Tutorials    367
   Tutorial 12-1 Create Conventional Tolerances    367
   Tutorial 12-2 Create Geometric Tolerances    369
   Tutorial 12-3 Define Datum Targets    370
   Tutorial 12-4 Tolerance a Taper    371
   Tutorial 12-5 Perform Tolerance Stack-up Analysis    372
Problems    374
Chapter 13 Analysis Tools    377
13.1 Introduction    377
13.2 Data Exchange    378
13.3 Mass Properties    381
13.4 Animation and Motion Analysis    385
13.5 Flow Simulation    386
13.6 Finite Element Method    386
13.7 Finite Element Analysis    389
13.8 SolidWorks Simulation    391
13.9 Von Mises Stress    391
13.10 Tutorials    396
   Tutorial 13-1 Export Native SolidWorks Files    396
   Tutorial 13-2 Import IGES and STEP Files into SolidWorks    396
   Tutorial 13-3 Calculate Mass Properties of a Solid    397
   Tutorial 13-4 Perform Motion Analysis Using a Motor    398
   Tutorial 13-5 Perform Static Linear FEA on a Part    403
   Tutorial 13-6 Perform Thermal FEA on a Part    405
   Tutorial 13-7 Perform Flow Analysis on a Hose    406
Problems    408
PART V:Â PART MANUFACTURINGÂ Â Â Â 409
Chapter 14 Rapid Prototyping    411
14.1 Introduction    411
14.2 RP Applications    412
14.3 RP Overview    414
14.4 RP Concepts    414
14.5 SolidWorks Triangulation    417
14.6 RP Steps    418
14.7 RP Building Techniques    419
14.8 Bottle Prototype    420
14.9 Tutorials    421
   Tutorial 14-1 Generate Part Prototype File    421
   Tutorial 14-2 Generate Assembly Prototype File    422
   Tutorial 14-3 Read Back an STL File    423
Problems    425
Chapter 15 Numerical Control Machining    427
15.1 Introduction    427
15.2 Basics of Machine Tools    428
15.3 Basics of Machining    430
15.4 Turning    438
15.5 Drilling    438
15.6 Milling    439
15.7 Electrical Discharge Machining    439
15.8 Manufacturing of Design    441
15.9 SolidWorks DFMXpress    442
15.10 Basics of NC Machining    445
15.11 G-Code and M-Code Programming    447
15.12 CAM Add-In Software    449
15.13 Tutorials    449
   Tutorial 15-1 Drill Holes    450
   Tutorial 15-2 Mill Faces    452
   Tutorial 15-3 Mill Pockets    455
   Tutorial 15-4 Mill Slots    457
Problems    460
Chapter 16 Injection Molding    463
16.1 Introduction    463
16.2 Basics of Injection Molding Machines    464
16.3 Basics of Injection Molding    465
16.4 Basics of Mold Design    467
16.5 Basics of Part Design    470
16.6 Phases of Mold Design    471
16.7 SolidWorks Mold Design    472
16.8 Tutorials    473
   Tutorial 16-1 Create a Block Mold    473
   Tutorial 16-2 Create a Sandbox Mold    477
   Tutorial 16-3 Create a Hemisphere Mold    481
   Tutorial 16-4 Create an Easter Egg Mold    484
   Tutorial 16-5 Generate a Mold Drawing    487
Problems    488
Appendix A ANSI and ISO Tolerance Tables    491
Appendix B SolidWorks Certification    505
B.1 Certified SolidWorks Associate (CSWA)Â Â Â Â 505
B.2 Certified SolidWorks Professional (CSWP)Â Â Â Â 506
B.3 CSWP-Surfacing    506
B.4 CSWP-Sheet Metal    507
B.5 CSWP-Weldments    507
B.6 CSWP-Simulation    507
B.7 CSWP-Mold Making    508
B.8 Testing Resources    508
B.9 Sample Test Questions    509
Index    517
PART I:Â COMPUTER-AIDED DESIGN (CAD) BASICSÂ Â Â Â 1
Chapter 1 Getting Started    3
1.1 Introduction    3
1.2 Engineering Design Process    4
1.3 CAD Process    4
1.4 Manufacturing Process    5
1.5 CAM Process    6
1.6 SolidWorks Installation and Resources    6
1.7 SolidWorks Overview    8
1.8 Customize SolidWorks    11
1.9 Modeling Plan    12
1.10 Part Creation    14
1.11 Examples    15
1.12 Tutorials    22
   Tutorial 1-1 Create a Flap    22
   Tutorial 1-2 Create a Pin and Bushing Bearing    24
   Tutorial 1-3 Create a Pillow Block    25
   Tutorial 1-4 Create Drawings    28
   Tutorial 1-5 Create an Assembly    29
Problems    32
Chapter 2 Modeling Management    37
2.1 Overview    37
2.2 Types of CAD Models    37
2.3 Planning Part Creation    39
2.4 Part Topology    40
2.5 Parametric Modeling    40
2.6 Customizing SolidWorks    42
2.7 Productivity Tools    43
2.8 Coordinate Systems    43
2.9 Sketch Planes    44
2.10 Sketch Status    46
2.11 Part Feature Tree    47
2.12 Construction Geometry    48
2.13 Reference Geometry    48
2.14 Sketch Entities    50
2.15 Sketch Relations    51
2.16 Equations and Link Values    51
2.17 Geometric Modifiers    53
2.18 Grids    54
2.19 Patterns    54
2.20 Selecting, Editing, and Measuring Entities    58
2.21 Boolean Operations    59
2.22 Templates    61
2.23 Viewing    61
2.24 Model Communication    62
2.25 Tutorials    63
   Tutorial 2-1 Create a Coil Spring    63
   Tutorial 2-2 Create a Mount Plate    65
   Tutorial 2-3 Create a Bracket    66
   Tutorial 2-4 Create a Wheel    67
   Tutorial 2-5 Create a Tire and a Pin    69
   Tutorial 2-6 Create a Caster Assembly    70
Problems    73
Chapter 3 Design Intent    81
3.1 Introduction    81
3.2 Capturing Design Intent    82
3.3 Documenting Design Intent    83
3.4 Comments    83
3.5 Design Binder    84
3.6 Equations    85
3.7 Design Tables and Configurations    85
3.8 Dimension Names    85
3.9 Feature Names    85
3.10 Folders    86
3.11 Tutorials    86
   Tutorial 3-1 Design Intent via Two Modeling Plans    86
   Tutorial 3-2 Design Intent via Three Modeling Plans    89
   Tutorial 3-3 Design Intent via Design Specifications    91
   Tutorial 3-4 Design Intent via Mating Conditions    93
Problems    95
PART II:Â BASIC PART MODELINGÂ Â Â Â 97
Chapter 4 Features and Macros    99
4.1 Introduction    99
4.2 Features    100
4.3 Spur Gears    103
4.4 Design Library and Library Features    109
4.5 Configurations and Design Tables    110
4.6 Macros    111
4.7 Tutorials    114
   Tutorial 4-1 Create Sweep Features    114
   Tutorial 4-2 Create Loft Features    116
   Tutorial 4-3 Use the Hole Wizard    118
   Tutorial 4-4 Create Compression Spring    119
   Tutorial 4-5 Create Spiral    120
   Tutorial 4-6 Create Features    121
   Tutorial 4-7 Use the Smart Fasteners Wizard    122
   Tutorial 4-8 Create a Bolt    123
Problems    126
Chapter 5 Drawings    135
5.1 Introduction    135
5.2 Engineering Drafting and Graphics Communication    136
5.3 ASME Abbreviation Rules    137
5.4 ASME Drafting Rules    138
5.5 ASME Dimensioning Rules    139
5.6 Dimensions    142
5.7 Drawing Content and Layout    144
5.8 Angles of Projection    145
5.9 Views    146
5.10 Sheets    148
5.11 Title Blocks    149
5.12 Drafting Control    150
5.13 Tolerances    150
5.14 Bills of Materials    151
5.15 Model and Drawing Associativity    151
5.16 Design Checker    151
5.17 Tutorials    152
   Tutorial 5-1 Create Drawing Views    152
   Tutorial 5-2 Insert Annotations    153
   Tutorial 5-3 Fill Title Block    153
   Tutorial 5-4 Create Assembly Drawing with Bill of Materials    154
   Tutorial 5-5 Use Model-Drawing Associativity    155
Problems    156
Chapter 6 Assemblies    157
6.1 Introduction    157
6.2 Assembly Mates    158
6.3 Bottom-Up Assembly Modeling    159
6.4 Top-Down Assembly Modeling    159
6.5 The Assembly Tree    164
6.6 Assembly Drawings    164
6.7 Assembly Exploded Views and Animations    164
6.8 Assembly Motion Study    165
6.9 Interference and Collision Detections    166
6.10 Assembly Design Tables    166
6.11 Tutorials    166
   Tutorial 6-1 Create a Cam and a Follower Assembly    167
   Tutorial 6-2 Create a Working Hinge Assembly    168
   Tutorial 6-3 Mate Two Gears with a Gear Mate    169
   Tutorial 6-4 Create a Functional Rack and Pinion    171
   Tutorial 6-5 Create a Functional Ball Screw    173
   Tutorial 6-6 Study Universal Joint Motion    174
   Tutorial 6-7 Create a Motion Study    176
   Tutorial 6-8 Detect Collision and Interference    178
   Tutorial 6-9 Create a Design Table    179
   Tutorial 6-10 Create a Part in the Context of an Assembly    180
Problems    183
Chapter 7 Rendering and Animation    195
7.1 Introduction    195
7.2 Scenes and Lighting    196
7.3 Rendering Models    197
7.4 Decals    198
7.5 Textures    199
7.6 Materials    199
7.7 Appearance and Transparency    201
7.8 Background and Scenes    201
7.9 Cameras and Camera Sleds    201
7.10 Animation    201
7.11 Tutorials    202
   Tutorial 7-1 Apply Colors to Objects    202
   Tutorial 7-2 Apply a Background and a Scene    203
   Tutorial 7-3 Apply Lights to a Scene    204
   Tutorial 7-4 Add Material and Transparency    205
   Tutorial 7-5 Add a Camera to a Scene    206
   Tutorial 7-6 Create a Motion Study    207
   Tutorial 7-7 Create a Camera-Sled Based
Animation    210
Problems    213
PART III:Â ADVANCED PART MODELINGÂ Â Â Â 215
Chapter 8 Curves    217
8.1 Introduction    217
8.2 Curve Representation    218
8.3 Line Parametric Equation    219
8.4 Circle Parametric Equation    220
8.5 Spline Parametric Equation    221
8.6 Two-Dimensional Curves    222
8.7 Three-Dimensional Curves    223
8.8 Curve Management    224
8.9 Tutorials    224
   Tutorial 8-1 Create a 2D Curve by Using an Explicit Equation    224
   Tutorial 8-2 Create a 2D Curve by Using a Parametric Equation    225
   Tutorial 8-3 Create a 3D Curve by Using a Parametric Equation    225
   Tutorial 8-4 Create a 3D Curve by Using 3D Points    227
   Tutorial 8-5 Create a 3D Curve by Using 3D Sketching    228
   Tutorial 8-6 Create a 3D Curve by Using Composite Curves    229
   Tutorial 8-7 Create a 3D Curve by Projecting a Sketch onto a Curved Face    231
   Tutorial 8-8 Create a 3D Curve Using Projected Curves    232
   Tutorial 8-9 Create a Stethoscope Model    241
Problems    244
Chapter 9 Surfaces    249
9.1 Introduction    249
9.2 Surfaces    249
9.3 Using Surfaces in Solid Modeling    252
9.4 Surface Representation    254
9.5 Plane Parametric Equation    255
9.6 Ruled Surface Parametric Equation    257
9.7 Surface Visualization    260
9.8 Surface Management    260
9.9 Tutorials    261
   Tutorial 9-1 Create Basic Surfaces: Extrude, Revolve, Loft, Sweep, Knit, and Radiate    261
   Tutorial 9-2 Create Basic Surfaces: Planar, Filled, Boundary, and Offset    263
   Tutorial 9-3 Visualize Surfaces    264
   Tutorial 9-4 Create an Artistic Bowl    265
   Tutorial 9-5 Use Surface Intersections    268
   Tutorial 9-6 Create a Tablespoon    269
   Tutorial 9-7 Create a Computer Mouse    271
   Tutorial 9-8 Create a Baseball Hat    273
   Tutorial 9-9 Create a Hair Dryer    277
   Tutorial 9-10 Create an Oil Container    279
Problems    282
Chapter 10 Sheet Metal and Weldments    289
10.1 Introduction    289
10.2 Sheet Metal    289
10.3 Sheet Metal Features    291
10.4 Sheet Metal FeatureManager Design Tree    296
10.5 Sheet Metal Methods    297
10.6 Weldments    299
10.7 Weldment Features    301
10.8 Weld Symbols    305
10.9 Tutorials    306
   Tutorial 10-1 Create Sheet Metal    306
   Tutorial 10-2 Create a Sheet Metal Drawing    308
   Tutorial 10-3 Create a Sheet Metal Part from a Solid Body    309
   Tutorial 10-4 Create a Sheet Metal Part from a Flattened State    310
   Tutorial 10-5 Create a Weldment    311
   Tutorial 10-6 Create a Weldment Drawing    313
Problems    316
Chapter 11 Sustainable Design    319
11.1 Introduction    319
11.2 Design and Society    321
11.3 Guidelines and Principles    321
11.4 Life Cycle Assessment    323
11.5 Impact Metric    325
11.6 Implementation    327
11.7 Design Activities    327
11.8 Sustainable Design Tools    328
11.9 SolidWorks Sustainability    329
11.10 Tutorials    332
   Tutorial 11-1 Redesign a Steel Washer    332
Problems    335
PART IV:Â PART DEVELOPMENT AND ANALYSISÂ Â Â Â 337
Chapter 1 2 Tolerances    339
12.1 Introduction    339
12.2 Tolerance Types    340
12.3 Tolerance Concepts    340
12.4 ASME Tolerance Rules    343
12.5 Tolerancing Tapers    347
12.6 Limits of Dimensions    348
12.7 Tolerance Accumulation    353
12.8 Statistical Tolerancing    354
12.9 True Position    356
12.10 Geometric Tolerances    357
12.11 Datum Target Symbols    359
12.12 Tolerance Interpretation    360
12.13 Tolerance Analysis    362
12.14 SolidWorks Tolerance Analysis    364
12.15 Tutorials    367
   Tutorial 12-1 Create Conventional Tolerances    367
   Tutorial 12-2 Create Geometric Tolerances    369
   Tutorial 12-3 Define Datum Targets    370
   Tutorial 12-4 Tolerance a Taper    371
   Tutorial 12-5 Perform Tolerance Stack-up Analysis    372
Problems    374
Chapter 13 Analysis Tools    377
13.1 Introduction    377
13.2 Data Exchange    378
13.3 Mass Properties    381
13.4 Animation and Motion Analysis    385
13.5 Flow Simulation    386
13.6 Finite Element Method    386
13.7 Finite Element Analysis    389
13.8 SolidWorks Simulation    391
13.9 Von Mises Stress    391
13.10 Tutorials    396
   Tutorial 13-1 Export Native SolidWorks Files    396
   Tutorial 13-2 Import IGES and STEP Files into SolidWorks    396
   Tutorial 13-3 Calculate Mass Properties of a Solid    397
   Tutorial 13-4 Perform Motion Analysis Using a Motor    398
   Tutorial 13-5 Perform Static Linear FEA on a Part    403
   Tutorial 13-6 Perform Thermal FEA on a Part    405
   Tutorial 13-7 Perform Flow Analysis on a Hose    406
Problems    408
PART V:Â PART MANUFACTURINGÂ Â Â Â 409
Chapter 14 Rapid Prototyping    411
14.1 Introduction    411
14.2 RP Applications    412
14.3 RP Overview    414
14.4 RP Concepts    414
14.5 SolidWorks Triangulation    417
14.6 RP Steps    418
14.7 RP Building Techniques    419
14.8 Bottle Prototype    420
14.9 Tutorials    421
   Tutorial 14-1 Generate Part Prototype File    421
   Tutorial 14-2 Generate Assembly Prototype File    422
   Tutorial 14-3 Read Back an STL File    423
Problems    425
Chapter 15 Numerical Control Machining    427
15.1 Introduction    427
15.2 Basics of Machine Tools    428
15.3 Basics of Machining    430
15.4 Turning    438
15.5 Drilling    438
15.6 Milling    439
15.7 Electrical Discharge Machining    439
15.8 Manufacturing of Design    441
15.9 SolidWorks DFMXpress    442
15.10 Basics of NC Machining    445
15.11 G-Code and M-Code Programming    447
15.12 CAM Add-In Software    449
15.13 Tutorials    449
   Tutorial 15-1 Drill Holes    450
   Tutorial 15-2 Mill Faces    452
   Tutorial 15-3 Mill Pockets    455
   Tutorial 15-4 Mill Slots    457
Problems    460
Chapter 16 Injection Molding    463
16.1 Introduction    463
16.2 Basics of Injection Molding Machines    464
16.3 Basics of Injection Molding    465
16.4 Basics of Mold Design    467
16.5 Basics of Part Design    470
16.6 Phases of Mold Design    471
16.7 SolidWorks Mold Design    472
16.8 Tutorials    473
   Tutorial 16-1 Create a Block Mold    473
   Tutorial 16-2 Create a Sandbox Mold    477
   Tutorial 16-3 Create a Hemisphere Mold    481
   Tutorial 16-4 Create an Easter Egg Mold    484
   Tutorial 16-5 Generate a Mold Drawing    487
Problems    488
Appendix A ANSI and ISO Tolerance Tables    491
Appendix B SolidWorks Certification    505
B.1 Certified SolidWorks Associate (CSWA)Â Â Â Â 505
B.2 Certified SolidWorks Professional (CSWP)Â Â Â Â 506
B.3 CSWP-Surfacing    506
B.4 CSWP-Sheet Metal    507
B.5 CSWP-Weldments    507
B.6 CSWP-Simulation    507
B.7 CSWP-Mold Making    508
B.8 Testing Resources    508
B.9 Sample Test Questions    509
Index    517
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